the first project

where it began…

Salt Lake City, Utah. 2018. That’s the where and the when. As far as the why is concerned, the need to build something from wood simply took hold of me.

I was standing in a Deseret Industries thrift shop, holding an oak paper towel holder- the kind you might hang underneath a kitchen cabinet. Something about the shape of it spoke to me. I did not have much in the way of tools at home to work with, but I knew this wood needed to be transformed into something different. In fact, I knew with absolute certainty it needed to become a keepsake box. I have no other way to explain this than it was simply a moment of pure inspiration. (Please bear in mind that the stress I was under at work had my brain nearly scrambled at this moment.) This wood was asking to be upcycled into a decorative box. The material was perfectly flat, and had square edges, so I figured it was already halfway there. I spent the two dollars and brought the thing home, excited to make some sawdust!

After living in Madison, WI for many years, the bizarre arc of my professional career had transported me from the Midwest to the Utah high desert. That very same career path also found me working seven days a week, and living in a full time, high anxiety mode. I was near a breaking point, and taking on a creative project as a stress response was bound to happen.

I have always kept something artistic to obsess over in the periphery of my day to day. I have been an executive chef and restaurant manager for 3 decades now, and I am always on the hook creatively at work. It would take a whole other blog to delve into that madness. (Seriously considering that.) Having another creative outlet outside work has helped me stay sane over the years. Pouring myself into a project lets me detach from my work life for a moment. I was in my mid-forties when the wood working bug bit me. It makes sense. My father was an engineer. He taught me much about how things are put together.

I was living in a first floor apartment directly above my landlord. She was in the basement apartment with her 2 dogs. Every sound, every footstep on the hardwood floors in my apartment, echoed through the duct work in that place. Not really the ideal workshop situation. Not to mention my tools at the time. But I had to do this.

fine woodworking toolkit circa 2018

I didn’t know where to begin, so I started with a sketch. After some measurements I quickly realized I did not have enough wood. I brought home an oak plank from the big, orange home improvement store to give myself some more material to work with. Then I spent the next few weeks breathing life into the project. Step by step. Joint by joint. One cut at a time. An hour here and there. I watched a YouTube video. I tried some dovetails. They were terrible! I found another woodworking video. I tried some dowel joinery. That came out much better. Little by little a sturdy form began to take shape.

Due to my living arrangement I had to be very cautious that my landlord was out of the building before any work commenced. The painful squeaking noise from my cheap, plastic miter box and hardware store hand saw was comically loud, and greatly amplified, in my wood floored work shop. The creaking, sawing squeaking was not nearly as comical, however, as the side-splitting hilarity of running my electric rotary tool, with a router bit attachment, in that same chamber of echoes!

trick noisemaker

Because of my interest in jewelry making I had acquired a rotary tool for myself somewhere along the way. It was definitely the most sophisticated piece of equipment I owned at the time. As the box build project progressed- very much a ‘design on the fly’ experience- I came to a point where I needed to incorporate a rounded over rabbet into the design- a contoured edge detail the lid would fit over, to snugly close the box.

fancy woodworking rabbet

I wasn’t quite ready for the financial commitment of purchasing a woodworking router, and my chisel skills were not up to par for this kind of detail work. So I was pleasantly surprised to find out Dremel offered a set of router bits for the rotary tool! As far as functionality is concerned, I came to discover they are very much not the same thing as using an actual router, but they ultimately got the job done and I still have all my fingers intact. However, the hellish noise produced by that setup, I’m quite certain, literally scared the shit out of my landlord’s dogs. It was so loud in fact, the shock of the moment had me stuck in a place between sheer terror and complete, uncontrolled laughter the first time I used that setup! In truth, every time I used that setup. It was so loud I would wager my neighbors across the street heard it too. My very next purchase was hearing protection.

After cleaning up absurd amounts of woodchips from the dining room floor, and sawdust from my lungs, I pressed on with a messy glue up. Then I was generous with the wood filler, and even more generous with the sanding. So much sanding. The sawdust made it into my bathroom and into my kitchen! I used some India ink from my painting supplies to color the wood black and hide mistakes. Then I picked out an antique brass set of stopped hinges, with a matching latch, to install. I topped the lid off with a glass tile mosaic and sealed it all in with a small epoxy resin pour. (I had no idea I would be pouring epoxy by the gallon years later!) The whole thing got a few coats of spray lacquer, which I applied from the front porch of my apartment.

Start to finish the whole project took me a couple months to complete. Scratching away at it around my crazy schedule. The joints were super sloppy, but the lid matched up with the top. I had used mostly hand tools and I constructed it in my dining room. It has held up quite well and still sits on my dresser today. The satisfaction of completing that project was something I was not even aware that I was seeking. Woodworking was challenging mentally, and provided a much needed relief from work. And I could pick it up or set it aside at my convenience. I was immediately engaged, and already considering my next wood project. For the sake of my mental well-being this could not have come at a better time in my life.

Sadly, my aforementioned career in the business of food and beverage had other immediate plans for me. More on that later.